DRZ400 Auxiliary 12 Volt Power Feed

The standard DRZ400 wiring loom does not handle running high draw accessories (eg heated grips) from the ignition accessories circuit. Not only do the accessories wired up in this manner suffer from voltage losses, personal experience has seen the power connectors fail as a result.

Photo 1 of DRZ400 Auxiliary 12 Volt Power Feed
This image taken from climbing about half way up Mount Greenland only to have a power connector fail. Me top left making some trailside repairs.
Photo 2 of DRZ400 Auxiliary 12 Volt Power Feed
The failed power connector.

The best method for reliable accessories power that is free of voltage losses and power connector failures is running a separate feed directly from the battery. What gauge wire selected will be influenced by what accessories you are running. Personally I go with 12 gauge with quality terminal crimp connectors and while this is a little overkill, it will certainly ensure this issue will never happen again. This has proven to be reliable and provides high draw accessories with a reliable, constant lossless power supply.

Photo 3 of DRZ400 Auxiliary 12 Volt Power Feed
Photo 4 of DRZ400 Auxiliary 12 Volt Power Feed
12 gauge wire with battery terminal connectors and heat shrink.
Photo 5 of DRZ400 Auxiliary 12 Volt Power Feed
Battery terminal connectors, bolted to the battery.
Photo 6 of DRZ400 Auxiliary 12 Volt Power Feed
Wires can be run up the left of right side of the frame, I choose the right and feed it up to the front of the bike with the existing wiring. Cable ties were used to secure the wiring.
Author of this article: RMOTO